Insulation · Spray foam

Spray foam for assemblies where air control matters.

Spray foam expands in place to follow framing and detailed penetrations. The right product, cell type and installed thickness depend on the location, cavity depth, vapor-control strategy, approved assembly and locally adopted requirements.

Installer in a protective suit spraying foam into open wall cavities, with a ladder and a plastic-covered window beside him

At a glance

Where
Rooflines, walls, rim areas, basements and crawl spaces
Types
Open cell and closed cell
Role
Insulation and air control in one application, where the assembly allows
Decided by
The assembly, the plans, and local requirements

What it is

Spray foam starts as two liquids mixed at the gun. It expands as it goes on, bonding to the framing and sheathing and following the gaps, penetrations, and edges that a cut material would have to be fitted around.

Because it can control air as well as insulate, where it goes matters. Open-cell and closed-cell foam behave differently, so the assembly decides which one belongs.

Spray foam sealing the joint where the rafters meet the top plate, with a Thermal Shop box set against the roof deck
Foam carried over the top plate and up between the rafters.

How it is installed

  1. Review the assembly

    Confirm the location, the cavity depth, the vapor-control strategy, and what the approved plans call for.

  2. Protect the surrounding work

    Mask windows, floors, and anything that stays exposed.

  3. Spray to thickness

    Build the foam to the specified thickness around framing, penetrations, and edges.

  4. Check before it is covered

    Check thickness and coverage before insulation, drywall, or any required covering goes on.

Where it fits

  • Roof decks and rafter bays
  • Exterior walls in new construction
  • Rim joists and framing transitions
  • Basement and crawl space walls
  • Garages and pole buildings
  • Specialty structures such as shipping containers

The product and the installed thickness for each application come from the approved plans and the product documentation.

Open cell or closed cell?

Both are spray foam, and both have a place. They differ in density, in how they handle vapor, and in how much room they need.

Open-cell and closed-cell spray foam, side by side
ConsiderationOpen cellClosed cell
DensityLower density; a softer, lighter foamHigher density; a rigid foam
Installed thicknessUsually needs more thickness for the same thermal targetReaches a thermal target in less thickness
Vapor behaviorVapor-open; the assembly may call for separate vapor controlCan act as a vapor retarder at sufficient thickness
Cavity depthSuits deeper cavities and rooflines with room for itSuits shallow cavities, rim areas, and tight spaces
Common applicationsWhere the plans call for a vapor-open layer that also controls airRim areas, foundation walls, pole buildings, and assemblies that need a vapor-retarding layer
Project specificationNamed on the plans, or chosen with the builder for the assemblyNamed on the plans, or chosen with the builder for the assembly

The assembly decides the foam—not the other way around.

Built to the assembly. Installed for local inspection.

Thermal Shop works from the approved plans, the selected product documentation and the requirements adopted for the project's jurisdiction. We document installed depth or assembly details and coordinate questions before finishes cover the work.

Start your insulation project

How it works for homeowners
  1. Request a free estimate and tell us what you're working on and where.
  2. We look at the attic, the house, or the concern first, then recommend the material and give you options.
  3. We install the work you approve and clear the work area when the install is done.

Contractors

Request a Bid
How it works for contractors
  1. Request a bid with your plans, specs, and the work you want priced.
  2. Insulation is priced on its own bid, separate from gutters and shelving.
  3. We schedule around site readiness and inspections, and clean up the work area when the install is done.